Diagnostics
One of the most complex areas of the modern motorcycle workshop where technology on electrical systems, fuel injection etc. move very quickly, this page shows some of the tools required in both service routine and problem solving.
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Motorcycle Diagnostic Scan Tool
Many shops have already invested in this tool and find that it has great coverage of Harley-Davidson, BMW, Japanese, Italian, and many more brands of motorcycles.
This tool covers virtually all major manufacturers' diagnostic functions. It helps the technician to diagnose problems and make repairs faster; many common procedures are written into the tool so the technician can follow them (injectors, ignition, coils, fuelpump, etc.). It allows the technician to perform factory service procedures such as re-setting the service light, encoding keys, unlocking the immobilizer and configuring the immobilizer/alarm, making injection adjustments (CO Trimmer), adjusting the throttle valve position sensor(TPS), re-setting auto adaptive parameters, and making idling adjustments. The tool shows live data; it displays ECU data, reads stored faults (history) or live data (RPM, battery voltage, throttle angle). It's easy to up date the tool via "SmartCard" technology.
Brands that are currently included in the tool: Adiva, Aprilia, Arctic Cat, Benelli, Bimota, BMW, BRP CAN-AM, Buell, Cagiva, Derbi, Ducati, Gas Gas, Gilera, Harley Davidson, Honda, Hyosung, Kawasaki, KTM, KVN Motor, Kymco, Laverda, Malaguti, Mondial, Moto Guzzi, Moto Morini, MV Agusta, Peugeot, Piaggio, Polaris, Sherco, Suzuki, Triumph, Vespa, Voxan, Yamaha
All brands software included.
Various OEM-style cable connector cables are required to connect to the different brands. Updates are available annually.
SYSTEMS COVERED: Ignition, Injection, Immobilizer/alarm, ABS, Dashboard, Body Computer, Injection Regulation,
Transmission, EPT, and Service Light Reset.
These systems may not be present on all brands, models, and model years of vehicles.
TOOL FUNCTIONS: view ECU data, read stored fault codes, erase stored fault codes, display live data/parameters,
run diagnostic tests, and make certain adjustments.
Some/all functions may not be available on all brands, models, and model years.
The basic kit comes with the following components:
- Scan tool (MS5650) unit in a protective case. All the software for the covered brands is preloaded in the tool. The tool can be configured for English, Spanish, Portuguese, French, German, or Italian.
- Battery cable (SL010051) - for use with the universal cable and the Suzuki injection adjustment cable
- "Universal" cable (SL010422) - alligator-style cable that allows connection to many different brands. This cable clips onto a pin on the diagnostic connector on the motorcycle or ATV. To get maximum value from the tool, you will need to purchase the optional OEM-style connectors for the various brands.
- Power lead (SL010072)- for use with the update process
- "Master" cable (SL010474) - necessary for connection to the OEM-style cables that connect to the motorcycles or ATVs. This is "part 1" of the two-part cable system to connect to the motorcycles and ATVs.
Additional cables available
| Part Number | Description |
|---|---|
| SL010478 | BMW cable |
| SL010480 | Harley-Davidson cable |
| SL010481 | OBDII cable (Triumph) |
| SL010499 | Packard cable (Italian bikes) |
| SL010458 | Kawasaki 4-pin cable |
| SL010459 | Kawasaki 8-pin cable |
| SL010460 | Honda 4-pin cable |
| SL010461 | Honda 3-pin cable |
| SL010462 | Honda 2-pin cable |
| SL010463 | Suzuki 6-pin cable |
| SL010464 | Suzuki 4-pin cable |
| SL010475 | Yamaha 3-pin cable |
| SL010477 | Suzuki injection regulation cable |
| SL010489 | KTM cable |
| SL010490 | Aprila/Sagem cable |
| SL010493 | Kymco cable |
| SL010501 | BRP/CAN-AM cable |
| SL010502 | Kawasaki injection regulation cable |
| SL010506 | Buell cable |
| SL010508 | Ducati CAN 4-pin cable |
| SL010509 | Kawasaki 6-pin cable |
| SL010510 | Kawasaki 6-pin cable MY2010 |
| SL010512 | SYM 3-pin cable |
| SL010516 | Polaris 8-pin cable MY2006 |
Power Probe III
The Power Probe III is the most revolutionary automotive circuit tester to date. Packed with quick diagnostic power and multiple capabilities, this small, but powerful tool allows motorcycle technicians to literally speed through regularly scheduled maintenance and the troubleshooting of problems on automotive electrical systems, saving time and money.
How does it Work?
After connecting the Power Probe III's clips to the motorcycle battery, the technician can determine at
a glance, the voltage level and the polarity of a circuit without running for a volt meter or reconnecting
hook-up clips from one battery pole to the other. The power switch allows you to conduct a positive or
negative battery current to the tip for activating and testing the function of electrical components
without wasting time with jumper leads. And yes, the Power Probe III is short circuit protected. It tests
for bad ground contacts instantly without performing voltage drop tests and locates short circuits without
wasting precious fuses. It tests for continuity with the assistance of its auxiliary ground lead. Also,
with a flip of the power switch, you will know instantly that your Power Probe III is functioning without
running to the battery as you would otherwise have to do with simple test lights. Finally, the unit's
20-foot cable (extendable 40-feet) allows you to test along the entire length of the vehicle without
constantly searching for ground hook-ups. Together, these features make the Power Probe III an absolute
must for motorcycle technicians at all levels who are looking for a fast and accurate solution to
electrical systems diagnostics.
Features at a glance
- Voltmeter
- Test light
- Built-in flashlight
- Short circuit indicator
- Relay/component tester
- 3 level continuity tester and bad ground indicator
- Tests for bad ground contacts instantly, allows you to follow and locate short circuits easily
- Audio tone indicator allows for no-look menu scrolling once users are familiar with menu tone assignment
- An absolute must have tool for a fast and accurate solution to electrical systems diagnostics
- Comes with a hard blow moulded case for easy and safe storage
Sealed Lead Acid Multi-Charger
Part No: BA00-0019
This sealed lead acid battery charger is a state of the art high quality product.
Designed to be robust yet technically superior they achieve excellent performance at an economic cost.
Incorporating toroidal transformers and linear MOSFET designs, this battery charger is healthier for your batteries by eliminating current pulses which can heat up your battery and cause damage to its cells.
Linear design also means less electrical pollution than equivalent switch mode or wave switched designs.
The SLA charger is factory adjusted for 4 parameters.
- Bulk charge maximum voltage
- Standby charge voltage
- Current limit
- Low current, bulk to standby mode, changeover point
The charger works in 3 stages:
Stage 1. Maximum current is put into the battery until a pre-set terminal voltage is reached.
Stage 2. When a terminal voltage is reached, voltage is stabilised and current is allowed to gradually reduce.
Stage 3. When charging current falls to a pre-set level the battery is fully charged and the terminal voltage is
reduced. This is known as the maintenance charge level.
The battery can be left like this indefinitely
Features at a glance
- Two stage charging
- Current limited output
- Short circuit protection
- Sustains reverse battery connection
- Display lamp status
- Latest MOSFET regulation for high efficiency
- Strong robust metal case
- Linear design
- better for your batteries
- better for the environment
- low EM radiation
Hand Held Gas Analyser
The unit is a "hand held" analyser that measures vehicle exhaust emissions for Carbon Monoxide(CO) Carbon Dioxide (CO2) Hydrocarbons (HC) and Oxygen (O2) using a unique infra-red bench and electro chemical sensor. It has a unique rotary switch for measurement selection, micro infra-red measuring bench, lightweight (1kg with its own internal battery), built-in water trap and filter, three power options 12v, mains and its own integral battery allows operation anywhere, data hold and storage and optional infra-red printer. Very easy to use, just connect to your required power supply(mains, 12v or internal battery) switch on analyser and it will count down from 99 to 0, place the probe in the exhaust and read the measurement, press print if using the optional infra-red printer.
Comes in its own protective case complete with mains adapter, 12v flexi cable, filters and manual.
Features at a glance
- Weight: 1kg
- Handset: 200x45x90mm
- Probe: 4m Neoprene hose and 20cm stainless flexi probe
Digital Compression Tester
Part No: AP-100
The AP-100 compression tester measures the pressure in a cylinder by using piezoelectric detectors. It then shows the values on a LCD display. This quality unit comes in a carrying case, is supplied with 14mm long and short thread adaptor, 12mm adaptor, 10mm adaptor as well as a flexible adaptor.
Compression Tester
Part No: BAC T951
Measuring Compression on bikes cylinders is not always easy due to inaccessibility. A flexible delivery tube is a must. The unit comes with a rigid delivery tube for jobs with easy access or engine out applications, but also a flexible delivery tube and 10mm and 14mm screw in adaptors, a quick coupler allows easy interchanging.
Off-set Carburettor Adjusting Set
Part No: 44000250
With interchangeable head and seven different adapters. Slotted:
- 5mm x 4mm long
- 5mm x 10mm long
- 5mm x 19mm long
- 5mm x 42mm long
- 5mm x 78mm long
Phillips:
- 2 x 18mm long
- 2 x 40mm long
Vacuum Gauges
Part No: 44000250
Manufactured by Davida, these unique gauges are the only type we recommend for professional use. The gauges incorporate a damping system, ensuring a fluctuation free needle movement, easy reading and long life. Hand built in the UK.
Multi Meters
Electrical faults can cause huge problems if you don’t have the necessary equipment to find where the fault lies. Multimeters offer the solution and save valuable workshop time.
Part No: BAMM13
13 Function Multimeter with easy to read digital display, ideal for general purpose use and Auto electricians. Measures: A C and D C Volts, D C Amps, Ohms Resistance, Diode/Transistor verification mode and RPM. Comes supplied with a full set of leads and probes.
Auxiliary Tank
Part No: 44000135
Capacity 1 litre of fluid. On fuel-injected motorcycles a heavy duty valve with two adapters (1/4" and 5/16") are included, plus 740mm length of 3/8" fuel line. Gives you the ability to work on a running engine when the tank has been removed. Also useful for refilling transmission oil on some late model bikes.
Autodata Information Manuals
In today’s modern motorcycling world, models and specifications change regularly and having up to date information is paramount, a wrong adjustment can have costly consequences. Autodata solves the problem and is regularly updated with information and new models, be a professional outfit and do the job properly.
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